on Manual Hydraulic Stacker Specs | Customizable pallet trolley dimensions
If you plan to customize a stacking trolley matching your warehouse layout, you need to confirm overall dimensions in advance, and tailor the pallet trolley according to your site space. The 1 Ton Manual Hydraulic Stacker is the mainstream model. Below are full dimensional specifications for procurement reference.
Overall Dimensions
1.6m lifting model: L2040mm × W750mm × Folded H1420mm, self-weight ~180kg, turning radius 1355mm
2.0m lifting model: L2050mm × W750mm × Folded H1650mm, self-weight ~230kg, turning radius 1400mm
2.5m lifting model: L2080mm × W800mm × Folded H1830mm, self-weight ~310kg, turning radius 1406mm
Fork Parameters
Minimum fork ground clearance: 90mm; single fork width 160mm, fork thickness 50mm

Standard fork length: 1000mm / 1100mm; adjustable outer fork width 550mm, compatible with standard 1200mm national pallets
Chassis ground clearance: 20–22mm; load wheel 80×60mm, steering wheel 100mm
Minimum aisle width for smooth turning: ≥1800mm
Customizable pallet trolley dimensions Items
Fork length
Shortened to 900mm; extended to 1300/1500/2000mm for long profile cargo
Fork width
Wide version: 680–900mm; narrow version: 300–450mm for special non-standard pallets Custom thickened fork arms and anti-collision buffer blocks on fork tips available
Custom lifting mast height
Besides standard 1.6/2.0/2.5m, 3m extra-high mast is optional; low folded short mast for low-ceiling warehouses, freight elevators and narrow doorways

Body & outrigger width customization
Standard 750/800mm body; narrow down to 650mm for ultra-narrow aisles; widened outriggers for better heavy-load stability
Ground clearance customization
Low chassis 55–75mm clearance for ultra-thin pallets with tiny bottom space; raised chassis for door sills and slightly uneven floors
Wheel set & handle customization
Swap between silent polyurethane wheels and wear-resistant nylon wheels; shortened / extended operating handles for low-height workshops
Clarify all above pallet trolley dimensions before purchasing to avoid mismatched equipment that cannot operate normally on site. The 1 Ton Manual Hydraulic Stacker comes with standard size options and full non-standard customization service. Contact us for detailed specs if interested!
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