Full Production Process Of Heavy-duty Stand-on Counterbalance Electric Stacker

For daily turnover tasks in most small and medium-sized warehouses, the 3-ton Stand-on Counterbalance Stacker delivers well-matched load capacity, avoiding both overloading and inefficient light-load operation with robust performance. Take a full tour of production workshops directly from the original Forklift Manufacturing Factory.

Complete Production Workshop Process

Sheet Metal & Counterweight Welding Workshop This 3-ton heavy-duty model adopts thick integrated steel frame plus thick cast iron rear counterweight to guarantee stable full-load 3-ton operation. Automatic laser cutting and robotic welding create uniform frame welds with strong impact resistance and anti-deformation performance. Independent counterweight casting area and frame rust removal & plastic spraying line provide comprehensive anti-corrosion treatment, suitable for humid and dusty workshops.

Heavy-duty Mast Assembly Station Standard thickened two-stage heavy mast, upgradable to 3-stage full-free high mast with lifting height 3–4.5m. Thickened hydraulic cylinders and widened load rollers eliminate shaking during full-load lifting. Mass assembly of various mast heights is available on site. Imported seals are used for all hydraulic pipelines to prevent oil leakage under heavy loads.

Electric Control & Lithium Battery Assembly Line The 3-ton unit is equipped with high-power AC drive motors and large-capacity lithium iron phosphate batteries. Multi-way hydraulic ports are reserved for optional side shifters and various clamping attachments. Independent lithium battery assembly line allows side pull-out battery replacement to support non-stop two-shift heavy handling. Separated wiring compartments upgrade IP dustproof & waterproof rating for controllers.

Finished Machine Debugging & Delivery Inspection Line Every 3-ton stand-on counterbalance stacker undergoes a full set of safety tests before warehouse storage: full load lifting test, anti-rollback ramp test, auto speed reduction on turns and emergency power-off inspection. The Forklift Manufacturing Factory records all operation data during testing to eliminate hidden risks such as insufficient power under heavy loads and brake failure.

Core Product Advantages

Counterbalance design without outriggers, compatible with all pallet types No supporting legs at the front enables direct fork access for standard open pallets, solid closed-bottom pallets and special heavy-duty pallets without structural restrictions, delivering superior versatility for heavy cargo transport.

Multi-layer electronic safety protection Multiple safety mechanisms including automatic parking brake upon handle release, ramp anti-slip, speed limit for high lifting, overload power cut-off and emergency stop button, reducing risks of cargo falling and vehicle runaway during heavy-duty operation.

Long-lasting lithium battery solution Sealed lithium iron phosphate batteries require no daily water maintenance and support opportunity fast charging. Large-capacity configuration meets full-day high-frequency inbound & outbound work. Lead-acid battery basic versions are optional as an alternative.

Stand-on platform eases heavy-load transport Wide anti-slip foot platform and full surrounding safety guardrails allow operators to ride with the truck. EPS electric power steering ensures light steering operation even under full cargo load.

In summary, real production workshop footage and product strengths from the professional Forklift Manufacturing Factory help you fully understand the 3-ton Stand-on Counterbalance Stacker. Feel free to contact us for further inquiries!