Overseas and domestic buyers face numerous details during OEM customization of electric double pallet truck. Minor oversights may lead to mismatched equipment or delayed delivery. Since double‑pallet structure is not mainstream, mistakes often happen in procurement. Read this guide to sort out critical notes for OEM project of double pallet jack.
Confirm base machine model first. OEM customization rarely means complete new development. Prioritize existing mature chassis from the manufacturer. Core assemblies of electric double pallet jack include frame, drive unit, hydraulic lifting group and battery system. Major structural modifications require stability calculation. Excessive changes will raise cost sharply and extend lead‑time.

Define fork arm spacing, fork length and rated load clearly. Verify overall machine stability under dual‑pallet loading condition in accordance with GB/T 26949 industrial standard. Avoid modifying main chassis unnecessarily. Make adaptive adjustments based on proven base model to balance cost and reliability.
Clarify component specifications. Verbal agreements in OEM projects often cause inconsistency between prototype and mass‑production parts. Complete written BOM list shall be confirmed, covering drive motor, controller, battery type and wheel material.
Choose lead‑acid or lithium‑ion battery as required; confirm quick‑swap function for lithium versions. Select polyurethane or nylon wheels according to warehouse floor condition. For export orders, make sure complete CE document package is available and certificate model matches customized unit to prevent customs hold‑up. Body color, logo silk‑screen and nameplate content belong to regular cosmetic OEM modifications.

Carry out prototype testing before mass production. Real‑site simulation tests are compulsory after prototype completion. Run full‑load cycle tests for single‑pallet and double‑pallet modes respectively. Inspect dual‑fork lifting synchronization, travelling power, brake performance and overload protection.
Pay close attention to body shaking and hydraulic pressure drop under dual‑pallet working condition. Resolve all defects found in prototype trial before launching mass production. Do not place bulk orders merely according to drawings, which may result in full‑batch rework.
To sum up, OEM customization for electric double pallet truck needs reasonable adjustment. Following above checklist helps you avoid common sourcing risks.
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